When finished pulling the load, reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope. But this is a constant danger for all off-road drivers out there. Do not place finger(s) through hook. To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Keep clear of fairlead when operating. Hundreds of different brands use the same parts. Hook onto the object using a pulling point, tow strap or chain. Any holes made in any part of the vehicle or hardware must be fitted with rubber grommets to prevent the wires fraying. Email our technical support at: productsupport@harborfreight.com. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. The mounting plate must be rated to at least the winch's capacity. Its extreme weather tolerance also helps this product to be reliable on wet terrains. If winch gets submerged accidentally, it needs to be immediately disassembled, cleaned, dried and re-lubricated by a qualified technician to prevent permanent damage from corrosion. You may wish to keep the engine running while using this winch, to continually recharge the battery. The red wire is connected from the solenoid box to the battery positive side. ORCISH Winch Solenoid Relay 12V 500A for 8000-15000lb ATV UTV Truck Winch Replacement. After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. The original was a Warn 2000, but was completely gutless. Any uncovered wires may be the cause of a short circuit. What other Badland 2500 winch parts do you think are perfect? The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. Obey all safety messages that follow this symbol to avoid possible injury or death. The battery may be drained if you use the winch while the engine is not running. Suppose if you have a wireless remote, connect the remote control box to the solenoid box. This wire rope must be discarded and not be used. Wired Remote: 5. Badland 63769 ZXR 9000 lb. Originally, I was going to try to utilize everything that was already installed and simply bolt in the new winch and reconnect the blue and yellow wires. It reduces the load on the winch, allowing it to work longer with less heat buildup. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. The device will work as long the battery is supplying electricity even when the engine is off. Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. Next, mount the unit at the bumper of your vehicle. To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. Do not continue use of the winch until the battery is completely run down. Tighten the screw at the rear of the tie bar to secure the Solenoid Box in place. If you are going to go cheap and Chinese consider running a Smittybilt winch. Badlands 9000 winch - missing control box | Pirate 4x4 The company focuses on the customer experience that this product provides. Wireless Winch Wireless Winch Remote Control Badland Winches $64.90 3500 Lb 3500 Lb Atvpowersport 12v Electric Winch With Wire Rope Remote Control $212.95 Aircraft Grade Wire Rope. The wireless remote controller will act as a receiver for the wireless remote. Have a bad land 2000lb winch that retracts the cable but wont let the cable out. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. I dont know about you but that is a big advantage for me. Attach the Circuit Breaker to the Positive Terminal on the battery. ), Use winch only in underwind orientation. Looking to purchase motor brushes and brush retainer springs for 1500 lb. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. RUGCEL WINCH 13500lb Waterproof Electric Red Synthetic Rope Winch with Hawse Fairlead, Wired Handle and 2 Wireless Remote (RED), LIEBMAYA Wireless Winch Remote Control Kit Switch for Truck Jeep ATV SUV 12V Switch Handset, WATERWICH 12V 250A Winch Relay Winch Solenoid Contactor Winch Rocker Thumb Switch Combo with 6 Protecting caps Universal for ATV UTV 2000-5000lbs Winch, Replacement 12 Volt 500 Amp Winch Solenoid Contactor Relay - Compatible with Polaris Ranger 8000lb - 12000lbs and Other ATV, UTV, 4WD, SUV 4x4 Solenoid Winches 12V 15W - Wireless Remote System. Wijbosch, North Brabant, NL | Live Local and Global Weather Cameras Where can I order\purchase these items? Badland Winch Review - Motrr - Vehicle Maintenance Guides, Reviews & Fixes To use the wired remote, attach the remote cable to the remote socket on the control box. According to IP rating, this electric 12000 pounds winch is resistant to powerful water jets, except remote control switch. I was told by the dealer that it was really only designed to raise the plow which also came on it, but I wanted more, hence the Badland. If you are looking at how to wire a badland ZXR 9000 winch? If you drill through the bumper or any part of the body to route the wires, be sure to install a rubber grommet in the hole to prevent fraying of the wires at that point. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. Control Box /Solenoid Box: Accessories For Badland Winches: 1. Safety Precautions:Take extra caution in every winching situation. Im looking for a replacement tension plate for my 2500# badlands winch. It is too late to reverse the damage at this point, the wire rope must be discarded. Spooler would not engage after that it was just in free spool mode. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Badland ZXR 5000 Winch Installation & Instructions Manual: Download. This unit's remarkable ability to resist harsh weather and rainy conditions is something that other competitors' products hugely lack. I have an old Badland ATV/UTV 3000 lb winch. Engage clutch before starting. Click the green button to print the entire article.To print the original version of the document - click the blue one. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. For example, you may wish to route the wires under the vehicle, attaching it to the frame using suitable fasteners. New Badland ZXR 12000 winch, never been out of the factory box. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. The circuit breaker is then attached to the positive terminal on the battery, and the other end is attached to the solenoid. Benefits for Using Badland Winches Variety of Winches To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. The relay clicks when the out switch is Activated. What Do I Need To Know Before Buying the Badland ZXR 12000 Lb Winch? Can anyone help, thanks. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored BADLAND ZXR 12 -000 lb. Winch with Wire Rope - Harbor Freight Coupons Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. I just bought another Bad Lands 2500 and replaced it on my Polaris. Its high time you replace the control box if you have issues with the winch not powering in or out, burned out the solenoid, or not enough power to operate the winch. The wireless remote controller will act as a receiver to operate the wireless remote. This can accommodate any winch line with a thickness of 5/8 inch and thinner. Do not use a dirty or corroded battery. Badland has invested a lot of thought into manufacturing this product. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. It offers safer off-roading, fun, and endurance in the toughest conditions. Please read our review of this wireless remote switch. Got an email from Harbor Freight this morning - looks like they've got a sale on the Badland ZXR 12,000 lb winch with wire rope for $279.99. Your email address will not be published. It is easy to install this device. This device is also built to withstand high amounts of water without the danger of any short-circuit. Insulate all exposed wiring and terminals after installation. Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. Badland Zxr 12000 Winch Wiring Diagram Database - Schematicts & Diagram Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. The listed breaking point is 4600 lbs. Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. I have the 2500 wench on my Polaris ranger 570. been working great first couple times I used it. It is a simple install, but then again, it is just a fairlead, it should not be even remotely challenging to install it. Winch Central is reader-supported. Thanks for your help. Connect red wire to positive battery terminal and black wire to negative battery terminal. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. COMES WITH EVERYTHING TO MOUNT TO YOUR TRUCK OR SUV. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. A moment of inattention while operating winches may result in serious personal injury. You are using an out of date browser. It's just that simple! Install the winch using hardware specified on the specification chart. It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. Attach the circuit breaker to the batterys positive side and then route the red wire from the circuit breaker to the solenoid box. Off-Road Vehicle Winch with Automatic Load-Holding Brake Check latest price Main Features Supports up to 12,000 pounds Automatic Load-Holding Brake 00 horsepower The three-stage planetary gear system 5% duty cycle rating Fairlead Roller with nylon bushings Automatic load-holding brake In-Line circuit breaker Heavy Resistant Split Loom: Use a Wire Loom Cable Conduit for protecting the wires, Heavy Duty Nylon Cable Ties: Reduce cable length using Cable Zip Ties. Is there a replacement spool drum? I bought a 12000 zxr last year but never opened it until yesterday. Repair or replace solenoid. They are perfect Badland 2500 winch parts. (Wire rope enters/exits at the bottom.). Do not wear loose clothing or jewelry, as they can be caught in moving parts. This occurs due to the wired solenoid that gradually heats as the current flows through it. Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. One such feature is that it can pull or tow for a very long time without getting hot and burning out. It comes with a clevis hook. For any difficulty using this site with a screen reader or because of a disability, please contact us at 1-800-444-3353 or cs@harborfreight.com. Electrical winches such as this one derive their power from the vehicle's battery and function according to the battery's power. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling $ 349 99. . 1996-2023, Amazon.com, Inc. or its affiliates, Select a location to see product availability, Enter a new vehicle to add it to Your Garage and filter the results below, 12V 500 AMP Unversal Winch Solenoid Relay Contactor For HEAVY DUTY UPGRADE ALBRIGHT EQUIV, MaySpare MaySpare 12V 500A Winch Solenoid Relay for 8000-15000lb ATV UT Winch Control. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. Weighing at around 90 pounds, this winch is excellent for heavy-duty use. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. Best Jeep Winches (12000 lb): Warn vs Smittybilt vs Badlands vs X-BULL It can heat up after excessive use. Specifications I cant find anyone that has them, can anyone help, thanks. 8 Best Badland Winches (Harbor Freight Tools Buyers Guide) - Rugged Driving